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摩擦系数 2

数控机床 2

疲劳 2

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Modeling of the minimum cutting thickness in micro cutting with consideration of the friction around

Tianfeng ZHOU, Ying WANG, Benshuai RUAN, Zhiqiang LIANG, Xibin WANG

《机械工程前沿（英文）》 2020年第15卷第1期页码 81-88 doi: 10.1007/s11465-019-0561-y

摘要： Friction modeling between the tool and the workpiece plays an important role in predicting the minimum cutting thickness during TC4 micro machining and finite element method (FEM) cutting simulation. In this study, a new three-region friction modeling is proposed to illustrate the material flow mechanism around the friction zone in micro cutting; estimate the stress distributions on the rake, edge, and clearance faces of the tool; and predict the stagnation point location and the minimum cutting thickness. The friction modeling is established by determining the distribution of normal and shear stress. Then, it is applied to calculate the stagnation point location on the edge face and predict the minimum cutting thickness. The stagnation point and the minimum cutting thickness are also observed and illustrated in the FEM simulation. Micro cutting experiments are conducted to validate the accuracy of the friction and the minimum cutting thickness modeling. Comparison results show that the proposed friction model illustrates the relationship between the normal and sheer stress on the tool surface, thereby validating the modeling method of the minimum cutting thickness in micro cutting.

关键词： tool friction minimum cutting thickness finite element method tool edge radius micro cutting

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Predictive model to decouple the contributions of friction and plastic deformation to machined surface

Subhash ANURAG, Yuebin GUO,

《机械工程前沿（英文）》 2010年第5卷第3期页码 247-255 doi: 10.1007/s11465-010-0097-7

摘要： Temperature on the machined surface is critical for surface integrity and the performance of a precision component. However, the temperature of a machined surface is challenging for in-situ measurement. Furthermore, the individual contribution of tool/work friction and plastic deformation of work materials to surface temperature is very difficult to quantify because the measured temperature is always the resultant temperature. This lack of understanding on the temperature distribution blocks the design of effective cutting tool geometries and materials to minimize surface temperature. This study provides a finite element method based on a predictive model to decouple the contributions of tool/work friction and material plastic deformation to surface temperature in a dry cutting process. The study shows that the plastic deformation of work material contributes to the majority of surface temperature, whereas the tool/work friction contribution is secondary. High temperatures are produced when more materials are plowed under the cutting edge. A large tool/work friction leads to higher surface temperatures, and the use of a cutting tool with physical properties in process simulation significantly improves the accuracy of predicted surface temperatures. Residual stress reversal from subsurface maximum residual to surface maximum residual stress may occur when tool/work friction increases.

关键词： surface temperature friction residual stress finite element analysis (FEA) dry cutting tool property

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Characterization of the tensile properties of friction stir welded aluminum alloy joints based on axial

Biranchi PANDA,A. GARG,Zhang JIAN,Akbar HEIDARZADEH,Liang GAO

《机械工程前沿（英文）》 2016年第11卷第3期页码 289-298 doi: 10.1007/s11465-016-0393-y

摘要：

Friction stir welding (FSW) process has gained attention in recent years because of its advantages over the conventional fusion welding process. These advantages include the absence of heat formation in the affected zone and the absence of large distortion, porosity, oxidation, and cracking. Experimental investigations are necessary to understand the physical behavior that causes the high tensile strength of welded joints of different metals and alloys. Existing literature indicates that tensile properties exhibit strong dependence on the rotational speed, traverse speed, and axial force of the tool that was used. Therefore, this study introduces the experimental procedure for measuring tensile properties, namely, ultimate tensile strength (UTS) and tensile elongation of the welded AA 7020 Al alloy. Experimental findings suggest that a welded part with high UTS can be achieved at a lower heat input compared with the high heat input condition. A numerical approach based on genetic programming is employed to produce the functional relationships between tensile properties and the three inputs (rotational speed, traverse speed, and axial force) of the FSW process. The formulated models were validated based on the experimental data, using the statistical metrics. The effect of the three inputs on the tensile properties was investigated using 2D and 3D analyses. A high UTS was achieved, including a rotational speed of 1050 r/min and traverse speed of 95 mm/min. The results also indicate that 8 kN axial force should be set prior to the FSW process.

关键词： tensile properties ultimate tensile strength tensile elongation friction stir welding tool rotational speed genetic programming welding speed

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Analysis of nonlinear channel friction inverse problem

CHENG Weiping, LIU Guohua

《结构与土木工程前沿（英文）》 2007年第1卷第2期页码 205-210 doi: 10.1007/s11709-007-0024-0

摘要： Based on the Backus-Gilbert inverse theory, the singular value decomposition (SVD) for general inverse matrices and the optimization algorithm are used to solve the channel friction inverse problem. The resolution and covariance friction inverse model in matrix form is developed to examine the reliability of solutions. Theoretical analyses demonstrate that the convergence rate of the general Newton optimization algorithm is in the second-order. The Wiggins method is also incorporated into the algorithm. Using the method, noise can be suppressed effectively, and the results are close to accurate solutions with proper control parameters. Also, the numerical stability can be improved.

关键词： singular SVD second-order covariance Theoretical

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Effects of leakage and friction on the miniaturization of a Wankel compressor

Yilin ZHANG, Wen WANG

《能源前沿（英文）》 2011年第5卷第1期页码 83-92 doi: 10.1007/s11708-010-0125-7

摘要： This paper presents a numerical simulation of the performance of a meso-scale Wankel compressor and discusses the factors affecting its miniaturization. The discussion is related to the effect of leakage and friction on the design limit (cooling capacity and dimension) of the meso Wankel compressor. In the simulation, the main leakage comes from the gaps between the rotor and the endplates as well as between the seal apex and the cylinder. The largest friction originates from the clearance among the end face of the eccentric shaft, the end faces of the rotor, and the endplates. The decreasing cooling capacity of the meso Wankel compressor increases the proportion of leakage to displacement and causes the coefficient of performance COP and the mechanical efficiency to decrease. The rational design cooling capacity limit for the meso-scale Wankel compressor is approximately 4 W.

关键词： meso-scale Wankel compressor leakage friction

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Energy saving design of the machining unit of hobbing machine tool with integrated optimization

《机械工程前沿（英文）》 2022年第17卷第3期 doi: 10.1007/s11465-022-0694-2

摘要： The machining unit of hobbing machine tool accounts for a large portion of the energy consumption during the operating phase. The optimization design is a practical means of energy saving and can reduce energy consumption essentially. However, this issue has rarely been discussed in depth in previous research. A comprehensive function of energy consumption of the machining unit is built to address this problem. Surrogate models are established by using effective fitting methods. An integrated optimization model for reducing tool displacement and energy consumption is developed on the basis of the energy consumption function and surrogate models, and the parameters of the motor and structure are considered simultaneously. Results show that the energy consumption and tool displacement of the machining unit are reduced, indicating that energy saving is achieved and the machining accuracy is guaranteed. The influence of optimization variables on the objectives is analyzed to inform the design.

关键词： energy saving design energy consumption machining unit integrated optimization machine tool

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A multi-probe micro-fabrication apparatus based on the friction-induced fabrication method

Zhijiang WU, Chenfei SONG, Jian GUO, Bingjun YU, Linmao QIAN

《机械工程前沿（英文）》 2013年第8卷第4期页码 333-339 doi: 10.1007/s11465-013-0276-4

摘要：

A novel multi-probe micro-fabrication apparatus was developed based on the friction-induced fabrication method. The main parts of the apparatus include actuating device, loading system, and control system. With a motorized linear stage, the maximum fabrication area of 50 mm × 50 mm can be achieved, and the maximum sliding speed of probes can be as high as 10 mm/s. Through locating steel micro balls into indents array, the preparation of multi-probe array can be realized by a simple and low-cost way. The cantilever was designed as a structure of deformable parallelogram with two beams, by which the fabrication force can be precisely controlled. Combining the friction-induced scanning with selective etching in KOH solution, various micro-patterns were fabricated on Si(100) surface without any masks or exposure. As a low-cost and high efficiency fabrication device, the multi-probe micro-fabrication apparatus may encourage the development of friction-induced fabrication method and shed new light on the texture engineering.

关键词： friction-induced fabrication silicon surface texture friction multi-probe

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Effect of magneto rheological damper on tool vibration during hard turning

P. Sam PAUL, A. S. VARADARAJAN

《机械工程前沿（英文）》 2012年第7卷第4期页码 410-416 doi: 10.1007/s11465-012-0341-4

摘要：

Recently, the concept of hard turning has gained considerable attention in metal cutting as it can apparently replace the traditional process cycle of turning, heat treating, and finish grinding for assembly of hard wear resistant steel parts. The present investigation aims at developing a magneto rheological (MR) fluid damper for suppressing tool vibration and promoting better cutting performance during hard turning. The magneto rheological Fluid acts as a viscoelastic spring with non-linear vibration characteristics that are controlled by the composition of the magneto rheological fluid, the shape of the plunger and the electric parameters of the magnetizing field. Cutting experiments were conducted to arrive at a set of electrical, compositional and shape parameters that can suppress tool vibration and promote better cutting performance during turning of AISI 4340 steel of 46 HRC with minimal fluid application using hard metal insert with sculptured rake face. It was observed that the use of MR fluid damper reduces tool vibration and improves the cutting performance effectively. Also commercialization of this idea holds promise to the metal cutting industry.

关键词： tool vibration magneto rheological damper hard turning surface finish tool wear

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微分和表观静摩擦系数的表式

王渭源

《中国工程科学》 2001年第3卷第8期页码 29-32

摘要：

当前，工程师和科学家都对微牛和纳牛量级载荷静摩擦系数（以下简称微牛纳牛静摩擦系数）很感兴趣。但文献中至今没有详细讨论过微牛纳牛静摩擦系数与载荷的关系，而且发表的实验结果都不相互讨论。从微分静摩擦系数的定义出发，导出几种典型模型下微分静摩擦系数和表观静摩擦系数的表式，并据此广泛讨论这些文献中的实验结果。

关键词：微分静摩擦系数微牛纳牛静摩擦系数表观静摩擦系数宏观静摩擦系数

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Air-side heat transfer and friction characteristics of biofouled evaporator under wet conditions

Hui PU, Guoliang DING, Xiaokui MA, Haitao HU, Yifeng GAO,

《能源前沿（英文）》 2010年第4卷第3期页码 306-312 doi: 10.1007/s11708-009-0067-0

摘要： The effects of biofouling on air-side heat transfer and friction characteristics under wet conditions of three biofouled finned tube heat exchangers and one clean finned tube heat exchanger were investigated experimentally. Experimental results indicate that the biofouled fin efficiency of the evaporator decreases by 15.5% compared with the clean evaporator under the condition of the biofouled area ratio of 60% at the inlet air velocity of 2.0m/s; The ranges of friction fouling factor and heat transfer fouling factor are 19.8%―43.1% and ―15.6%―13.1%, respectively; a small quantity of biofouled particles can enhance heat transfer at low Reynolds number, and the enhancement effect decreases with the increase of Reynolds number.

关键词： finned tube evaporator fouling heat transfer friction

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Study of base friction simulation tests based on a complicated engineered bridge slope

Liu HE, Guang WU, Hua WANG

《结构与土木工程前沿（英文）》 2012年第6卷第4期页码 393-397 doi: 10.1007/s11709-012-0174-6

摘要： In this paper, a physical base friction test model of a slope is established. The model is based on similarity principles and the geological conditions of a complicated bridge slope during construction, deformation and failure. The behavior of the slope in both its natural state and during excavation loading is qualitatively analyzed through base friction tests. The base friction test results are then subjected to comparison and analysis using finite element numerical simulation. The findings show that the whole engineered slope tends to stabilize in its natural state, whereas instabilities will arise at faulted rock masses located near bridge piers during excavation loading. Therefore, to ensure normal construction operation of bridge works, it is suggested that pre-reinforcement of faulted rock masses be performed.

关键词： base friction test slope stability evaluation bridge slope

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Parametric study on the Multangular-Pyramid Concave Friction System (MPCFS) for seismic isolation

Wei XIONG, Shan-Jun ZHANG, Li-Zhong JIANG, Yao-Zhuang LI

《结构与土木工程前沿（英文）》 2020年第14卷第5期页码 1152-1165 doi: 10.1007/s11709-020-0659-7

摘要： A series of comprehensive parametric studies are conducted on a steel-frame structure Finite-Element (FE) model with the Multangular-Pyramid Concave Friction System (MPCFS) installed as isolators. This new introduced MPCFS system has some distinctive features when compared with conventional isolation techniques, such as increased uplift stability, improved self-centering capacity, non-resonance when subjected to near-fault earthquakes, and so on. The FE model of the MPCFS is first established and evaluated by comparison between numerical and theoretical results. The MPCFS FE model is then incorporated in a steel-frame structural model, which is subjected to three chosen earthquakes, to verify its seismic isolation. Further, parametric study with varying controlling parameters, such as isolation foundation, inclination angle, friction coefficient, and earthquake input, is carried out to extract more detailed dynamic response of the MPCFS structure. Finally, limitations of this study are discussed, and conclusions are made. The simulations testify the significant seismic isolation of the MPCFS. This indicates the MPCFS, viewed as the beneficial complementary of the existing well-established and matured isolation techniques, may be a promising tool for seismic isolation of near-fault earthquake prone zones. This verified MPCFS FE model can be incorporated in future FE analysis. The results in this research can also guide future optimal parameter design of the MPCFS.

关键词： seismic isolation variable frequency near-fault earthquake numerical study Multangular-Pyramid Concave Friction System

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A novel six-legged walking machine tool for

Jimu LIU, Yuan TIAN, Feng GAO

《机械工程前沿（英文）》 2020年第15卷第3期页码 351-364 doi: 10.1007/s11465-020-0594-2

摘要： The manufacture and maintenance of large parts in ships, trains, aircrafts, and so on create an increasing demand for mobile machine tools to perform operations. However, few mobile robots can accommodate the complex environment of industrial plants while performing machining tasks. This study proposes a novel six-legged walking machine tool consisting of a legged mobile robot and a portable parallel kinematic machine tool. The kinematic model of the entire system is presented, and the workspace of different components, including a leg, the body, and the head, is analyzed. A hierarchical motion planning scheme is proposed to take advantage of the large workspace of the legged mobile platform and the high precision of the parallel machine tool. The repeatability of the head motion, body motion, and walking distance is evaluated through experiments, which is 0.11, 1.0, and 3.4 mm, respectively. Finally, an application scenario is shown in which the walking machine tool steps successfully over a 250 mm-high obstacle and drills a hole in an aluminum plate. The experiments prove the rationality of the hierarchical motion planning scheme and demonstrate the extensive potential of the walking machine tool for operations on large parts.

关键词： legged robot parallel mechanism mobile machine tool in-situ machining

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Green catalytic engineering: A powerful tool for sustainable development in chemical industry

Kequan Chen, Dangguo Cheng, Chong Peng, Dan Wang, Jintao Zhang

《化学科学与工程前沿（英文）》 2018年第12卷第4期页码 835-837 doi: 10.1007/s11705-018-1756-1

摘要：

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Laboratory and field evaluation of asphalt pavement surface friction resistance

Zhong WU, Chris ABADIE

《结构与土木工程前沿（英文）》 2018年第12卷第3期页码 372-381 doi: 10.1007/s11709-017-0463-1

摘要：

Pavement surface friction is a significant factor for driving safety and plays a critical role in reducing wet-pavement crashes. However, the current asphalt mixture design procedure does not directly consider friction as a requirement. The objective of this study was to develop a surface friction prediction model that can be used during a wearing course mixture design. To achieve the objective, an experimental study was conducted on the frictional characteristics of typical wearing course mixtures in Louisiana. Twelve wearing course mixtures including dense-graded and open-graded mixes with different combinations of aggregate sources were evaluated in laboratory using an accelerated polishing and testing procedure considering both micro- and macro texture properties. In addition, the surface frictional properties of asphalt mixtures were measured on twenty-two selected asphalt pavement sections using different in situ devices including Dynamic Friction Tester (DFT), Circular Texture Meter (CTM), and Lock-Wheel Skid Trailer (LWST). The results have led to develop a procedure for predicting pavement end-of-life skid resistance based on the aggregate blend polish stone value, gradation parameters, and traffic, which is suited in checking whether the selected aggregates in a wearing course mix design would meet field friction requirements under a certain design traffic polishing.

关键词： friction skid resistance polishing PSV LWST micro-texture macro-texture